岗位培训报告.docx

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Each station
Today is my position on the first day of the skills training in ALU_REHAB. The training content is understanding manufacturing process and production help me training it. After the training, I think there is some need to pay attention to place:
is not have a detailed SOP, Only the text simple introduction,
employees,
can”t clear to communicate assembly steps and precautions for
Pictures of the match with corresponding textualdescription to make detailed SOP will express clear.
Switch to the new ERP system, in the new production order, Compared with the old production order, without drawing number and the version number,it is not detail for the parts specifications, Each production orders were need to manually fill in drawing number and the version number, increased a lot of unnecessary work.
When the production task no finished on time，the production order is
cancelled, I think not suitable. The production task didn”t finish, but still must continue to complete the production task, And in this case, is not the corresponding production order, aeriform in increased a lot of work.
This is my first day training situation, understand the overall condition of production department.
Training Aug 16.
Today”s training content is to study all sorts of sewing parts. The main task is to know our company sewing workshop production situation, each parts processing, and making several sponge and cotton cloth components materials. Understand the structure of the seat cushion and backrest cushion,I was assemblied some backrest cushion (mainly the PU cloth covers set with the sponge lined). There are some
backrest cushion assembly is difficult. Mainly reflects in the PU cloth covers set with the sponge lined is difficult.
Training Aug 17.
Today”s training content is study assembly adjust foot support stem and feet suppor assembly. Similarly, in the two postions are not the SOP on employees to easily see place. In the postion of the assembly adjust feet support stem. The parts 21506〔M6/Φ 9X17〕，21458〔M6/Φ 〕，20251〔M6/Φ 〕are the M6 threads. Whether can bring this three kinds of different specifications of the screw design into the same specification. it can reduce the purchase and warehousing, logistics and other work . The part 21458 may be happening ruptures. The reason is it too much stress, exceeded its limit load of, increases the outer diameter can be improved the situation. Between the part 20536&21515, part 20536&21905 were no add washers,It will grinding
the surface during used. I think the best fitting washers between these activity parts. During assembly the adjus foot support please note the difference between right part and left part, Must not assembly wrong .
Training Aug 18.
Today’s training content is study assembly the CED/CEDS Backrest, But because the problem of the material(Because of mislabeled lead to materials that can not correctly extend, Should strengthen the management of the company material storage and material release). Training study assembly NettⅢ Backrest. Under the guidance of the scene Employees, I understanded their assembly method. It have a screw characteristic of the assembly,about the use Loctite glue,most of the screw connections places are used Loctite thread glue. It shows t hat we much attention to against pine of the screw connections. There are actually a lot of methods, For example, the spring
cushion in the design might as well try.
One of the assembly step is the foam tubes in the hand of metal tube , Here also use glue, make foam tubes and hand the pipe binder between together. In fact foam tubes and hands of the pipe is close contact between itself, not easy to turn, no use glue necessary.
Training Aug 19.
Today”s training content for study assembly the Nett Ⅲ wheel chair seat frame. The two stations assembly work is relatively easy. Only need in the assembly to regulate each size of the parts.
Training Aug 22.
Today”s training content is study assembly CE Armrest, this postion have three main content:
Self-check parts When employees get a spare parts,First work is check
parts. The check content including parts appearance if they are qualified, Cooperate with is appropriate, and so on. If meet the painting of the surface
have the defects of the show, usually by filling paint to solve.
Assembling This task is the postion of the main is assembly into complete CE handrail right&left. Assembly process is divided into five steps, Meshing short length of screw must use thread glue.
Check assembly parts After the completion of the assembly must be to check the assembly parts if they are qualified, whether it can be sent to a work station.
Training Aug 23.
Today”s training content isunderstanding and study assembly kinds of brake. The main task is study assembly NettⅢ brake. During study assembly brake, the site teacher let me carefully read the drawing and assembly it again myself, Then look at him assembly again, By comparing the more clearly familiar with the brake assembly.
Assembly process found when the part 26872/26868 and parts 26993 assembly to together,At both ends have the great gap,the reason is the part 26872/26868 have a problem, It was occurred deformation after injection molding. To solve the problem of
its deformation usually have the following four ways:
1. Improvedinjection molding process
岗位培训 8-15
今日是我进入安维，进展岗位技能培训的第一天。今日安排的培训内容是了解生产流程和生产单，由 Fredric 来帮我培训。在培训的过程中，我留意到一些东西，总的说来有以下几点：
在我司生产部门的每个工位上并没有一个具体的SOP，仅有简洁的文字说明，不能清楚的向员工传达装配步骤和留意事项，如将图片配以相应的文字说明来制作具体的SOP 会表达的比较清楚。
我司改用的系统后，在的生产单上，相比旧的生产单，缺少了图号和版本号，对零部件的规格说明也不够具体，这导致每张生产单都需要手动填写图号及版本号，无形之中增加了很多工作。
另外在生产任务没有按时完成的时候，此生产单号就注销了，这个我也觉得不太好。生产任务没有按时完成，但是还是要连续完成生产的，而此时却没有了相应的生产单号， 无形中又增加了销单，补单的工作。
以上便是我第一天的培训状况，了解了公司生产部门的总体状况。
岗位培训 8-16
今日的培训内容是了解各种缝纫件。了解了我们公司缝纫车间的生产状况，各个零部件 的加工，以及制作部件的几种海绵和布匹材料。了解了几种坐垫，靠垫的构造，并且亲自组装了几款靠垫〔主要是把布匹外套套在海绵内衬上〕。其中有一些靠垫的组装还是比较困难 的，主要表达在，套上PU 布做的外套时总是不简洁弄得平坦。在现场员工的帮助下才套好的。
岗位培训 8-17
今日的培训内容是调整脚踏伸缩杆和调整脚踏的组装。
同样，在这两个工位上并没有把 SOP 放在员工便利看到的地方。在组装调整脚踏伸缩杆这个工位上，物料 21506〔M6/Φ 9X17〕，21458〔M6/Φ 〕，20251〔M6/Φ 〕均为 M6 的，认真考虑后，应当把3 中规格变为一种规格，这样可以减轻选购及仓储，物流等工作量。其中 21458 有发生断裂的状况，缘由是它受力过大，超出了它的极限载荷，增大其外径可改进此状况。件 20536 与件 21515，件 20536 与 21905 之间的连接处均无加装垫片，使用过程中会磨伤工件外表。我认为此活动连接件之间最好加装垫片。装配调整脚踏时要注 意左右件之间的不同，切不行装错。
岗位培训 8-18
今日的培训内容为 CED/CEDS 靠背的组装，但由于物料方面的问题〔之前盘点物料时可能贴错标签，导致不能正确发放物料，应加强公司物料仓储发放的治理〕，而改为培训 Nett Ⅲ靠背的组装。装配过程不一一细表，在现场员工的指导下，我清楚的知道了它们的装配方 法。长期以来的装配方式都很好，我司在装配过程中有一个共同的特点，就是关于胶水的使 用，大局部的螺纹连接的地方都有使用到乐泰螺纹胶，这说明我们对螺纹连接的防松还是很重视的，其实还有很多防松方法的，比方加装弹簧垫片，在设计的时候不妨试试。
其中有一个装配步骤是将泡棉管套在金属手把管上，在这里也使用了胶水，使得泡棉管与手把管之间粘结在一起。其实泡棉管和手把管之间本身就接触比较严密，不简洁转动，没有使用胶水的必要。
岗位培训 8-19
今日的培训内容为 Nett Ⅲ边框和坐框的组装。这两个工位的组装工作是相对简洁的。只需要在组装的时候调整好部件所需要的各个尺寸即可。
岗位培训 8-22
今日的培训内容是 CE 扶手的组装。此岗位的工作内容主要有3 项：
自检部件 当员工拿到一个零部件的时候，首先做得便是检查部件。检查内容包括零部件外观是否合格，协作是否适宜等等。比方遇到喷漆的工件外表有露底的缺陷，通常通过补漆来解决。
组装 此任务是本工位最主要的工作职责，即组装成完整的 CE 扶手左右件。组装过程根本分作 5 个步骤，组装过程中啮合长度较短的螺丝要使用螺纹胶防松。
检查组装部件 组装完成后需要检查组装件是否合格，是否可以送入下一工位。
岗位培训 8-83
今日的培训内容是生疏和组装各种刹车，主要是Nett Ⅲ刹车的组装。在学习组装刹车的过程中现场师傅先让我认真看懂图纸再自己组装一遍，然后再看他组装一遍，通过比较更清楚地生疏了此刹车的组装。
组装过程中觉察零件 26872/26868 与零件 26993 装配到一起时，两端形成的缝隙很大， 造成这个问题的缘由是 26872/26868 的来料本身的问题，它在注塑成型后发生了变形。解决它变形的问题通常有以下四种方式：1. 改进注塑工艺，比方利用上模和下模的温差来改善变形；，使其成型后朝着预期的目标变形；， 在数量少得状况下可使用此方法，否则不建议使用；，使其壁厚均匀。由于此零件构造已经成型，故应当承受方案 1 和 2 才改善此零件。而现场员工对于此件的变形完全不以为然，殊不知改善零部件的外观也是改善产品品质的一个根本。
岗位培训 8-24
今日安排培训小腿支撑的组装和 Nett Ⅲ气缸的组装，这两个部件的组装均比较简洁， 只是细节方面需要留意。装配小腿支撑的时候，需要在组装完成之后检查支撑板的转动状况， 既不能过紧也不能过松。我司员工一般都是凭自身手感来检查其松紧程度，难以标准化，应 当计算给出一个力值的范围作为定义的依据。
装配气缸时，在装配好之后调整一下，然后压紧。我司使用的气缸通常叫做气弹簧，在使用的过程中尤其要留意安全，里面布满高压的惰性气体。我司使用的叫做自锁型气弹簧〔可 调整气弹簧〕，借助一些释放机构可以在行程中的任意位置停顿，可控性很强。
岗位培训 8-25
今日培训的是手推把的组装。此项工作是把橡胶手把套装在铝质的手把管上，没有速成
的学习方法，唯一可以吸取的就是现场员工长期以来总结的阅历技巧。只有经过大量的组装之后才能领悟到这个组装技巧，娴熟度就是唯一的技巧。为了使得手把套在使用过程中能够牢牢的固定在手把管上，在安装的过程中就要使用胶水，在手把套内部涂一圈胶水。
岗位培训 8-26
今日培训的是 CE/CEDS 边框的组装。步骤如下：将左右边框装在夹具上，使用 M8X35 内六角扭头螺丝〔21322〕将前横杆〔28055〕装在前面，用MX22 内六角扭头螺丝〔20322〕 将后横杆〔28059〕装在后面，用M5X10 内六角扭头螺丝〔20424〕将加强杆〔28417〕把左右边框一起锁紧。全部M8X35 和 M8X22 内六角螺丝必需使用乐泰 270 胶水，以 20NM 为力矩锁紧；全部 M6X10 内六角螺丝必需使用乐泰 243 胶水，以 10NM 为力矩锁紧。留意，轴承座的中心线必需垂直。使用检具检查两倾斜铰链之间的距离。尽量使其主体保持在同一平 面内。
岗位培训 8-29
今日的培训内容是防翻架的组装，防翻架的作用顾名思义就是防止轮椅后翻，成对使用。实际装配过程与公司文件中稍有不同，组装步骤如下：
将塞头装入横管的一端，将开口销装入横管的一孔中；
将不锈钢销装入防翻竖管的最下面孔中，在两边装上防翻轮 ,然后再装上轴用自锁环。
将竖杆与横杆放入左右塑胶盖中，旋上螺丝与螺母。