41–1 MANUAL TRANSMISSION/TRANSAXLE – MANUAL TRANSAXLE SYSTEM MANUAL TRANSAXLE SYSTEM 41075–01 PROBLEM SYMPTOMS TABLE Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely cause of the problem. Check each part in order. If necessary, replace parts. Symptom Suspect Area See page 6. Oil (Level low) 41–2 7. Oil (Wrong) 41–2 8. Gear (Worn or damaged) 41–63 Noise 41–74 9. Bearing (Worn or damaged) 41–63 41–74 1. Oil (Level too high) 41–2 2. Gasket (Damaged) 41–28 Oil leakage 3. Oil seal (Worn or damaged) 41–3 4. O–Ring (Worn or damaged) 41–28 1. Control cable (Faulty) 41–9 41–12 2. Synchronizer ring (Worn or damaged) 41–63 Hard to shift or will not shift 41–74 3. Shifting key spring (Damaged) 41–63 41–74 1. Locking ball spring (Damaged) 41–28 2. Gear Shift fork (Worn) 41–28 3. Gear (Worn or damaged) 41–63 Jumps out of gear 41–74 4. Bearing (Worn or damaged) 41–63 41–74 2004 COROLLA (RM1037U) AuthorĂ: DateĂ: 1401 41–2 MANUAL TRANSMISSION/TRANSAXLE – MANUAL TRANSAXLE OIL MANUAL TRANSAXLE OIL 41076–01 ON–VEHICLE INSPECTION 1. INSPECT TRANSAXLE OIL (a) Stop the vehicle on the level place. (b) Remove the transmission filler plug and gasket. (c) Check that the oil surface is within 5 mm ( in.) from the lowest position of the inner surface of the transmission fill- er plug opening. NOTICE: 0 – 5 mm S Excessively large or small amount of oil may cause (0 – in.) D25304 troubles. S After replacing oil, drive the vehicle and check the oil level. (d) Check for oil leakage when the oil level is low. (e) Install the transmission filler plug and new gasket. Torque: N⋅m (400 kgf⋅cm, 29 ft⋅lbf) 2004 COROLLA (RM1037U) AuthorĂ: DateĂ: 1402 41–3 MANUAL TRANSMISSION/TRANSAXLE – FRONT DIFFERENTIAL OIL SEAL FRONT DIFFERENTIAL OIL SEAL 41077–02 REPLACEMENT 1. DRAIN MANUAL TRANSAXLE OIL Torque: N⋅m (400 k
