防误措施.ppt

MISTAKE-PROOFING防误措施ACEElementsQCPCRootCause/CorrectiveActionPassportProcessManagementStandardWorkMistakeProofingMarketFeedbackAnalysis6SQualityClinicActivityTPMACE内容质量诊断程序图表根本原因修正行动设计开发通行证程序管理标榜化作业防误措施市场反馈分析6S质量诊断行动全面生产性维护ACEElementsEngineeringNewProducts,Processes&SystemsPassport-Systematicmethodforreview/approvalofnewdesignsStandardMethodProcessManagement-Meanstoidentify&mapkeybusinessprocessesStandardWork-RepeatableprocessesthatareeffectiveandefficientQualityImprovementMethodsQCPC-Simpletooltoidentifyproblemsandinefficiencies(turnbacks)MFA-ponentsperforminfieldRootCause-MethodtodrivetothetruesourceofproblemsStandardEnvironmentNew6S-anizationandvisualcontrolTotalProductiveMaintenance-Continuouslyimprovingequipment effectiveness/availabilityMistake-Proof-Creationofdevicesthatensureataskisalways donecorrectlyACE内容开发新产品、程序和系统设计开发通行证-检查/批准新设计的系统方法标准方法程序管理–识别并展示重要商业程序的方法标准化作业-可重复的有效程序质量改进方法质量诊断程序图表-识别问题和低效率(返工)的简单工具市场反馈分析-展示组件是怎样工作的数据摘要根本原因-发现问题的真正来源的方法标准环境新6S-工作场地组织和直观控制全面生产性维护-不断地改善设备的有效性和可用性防误措施-确保任务总能正确完成的设备的措施Increaseprofitabilitybyeliminatinginadvertentmistakes消除无谓的错误可增加利润率Increaseproductivitybyreducingwastedtime减少浪费的时间可提高生产力Improvecustomersatisfactionandqualitybyeliminatingescapes消除逃脱可提高客户满意度和质量Increasereliabilitybycontinuouslyimprovingproducts,servicesorprocesses不断改进产品、服务或程序可提高信誉BenefitsofMistake-Proofing防误措施的好处Theyarenotthesamething!!“original”inyourcopierfeeder“facedown”.monMistakes最常见的错误Leavingoutapartorapieceofinformation漏掉了一个零件或一条信息Adjustmentandmeasurementmistakes调节和测量错误Timingmistakes定时错误Usingthewrongpart,toolorinformation使用了错误的零件、工具或信息Mistake-。Mistake-Proofingur,suchas:它去除了最可能发生错误的情形中的不确定性,如:plexinstructions复杂的说明书Calculations/Adjustments计算/调节Look-alikep