泰州东联化工8万吨/年甲乙酮安装工程压力管道施工方案批准:审核:编制:中石化工建设有限公司二零一三年三月三日1目录一、工程概况······················································································2二、压力管道概况················································································2三、编制依据······················································································2四、质保体系······················································································2五、主要施工程序················································································3六、施工准备······················································································3七、材料验收、标识保管······································································5八、管道安装······················································································6九、焊接····························································································9十、管道检验、检查和试验···································································11十一、管道的吹扫与清洗······································································14十二、管道的防腐和保温······································································15十三、管道安装工程质量检查与工序控制要点···········································16十四、质量方针和目标··········································································17十五、安全保证措施·············································································18十六、应急预案···················································································182一、工程概况本工程为泰州东联化工8万吨/年甲乙酮安装工程,由东华工程科技股份有限公司设计,中石化工建设有限公司施工。共有压力管道约21000米。主要介质为:仲丁醇、工艺水、重质物、TBA、弛放气、蒸汽、添加剂、氢气、污水、氮气、仪表空气、压缩空气、盐酸、烧碱、冷冻水、乙二醇、冷凝水、放空气、废液、丁烯、丁烷、碳四、萃取剂、甲乙酮、热油。主要材质有:20#、15CrMoG、20G、OCr18Ni9、00Cr17Ni14Mo2、00Cr19Ni13Mo13、衬塑。二、压力管道概况表具体压力管道参数详见各工段管线表。三、《工业金属管道工程施工及验收规范》GB50235-《现场设备、工业管道焊接工程施工及验收规范》GB50236-《工业金属管道工程质量检验评定标准》GB50184-《压力管道安全管理与监察规定》四、质保体系为了加强施工中的质量控制和管理,本项目配备下列质保体系人员:公司质量保证工程师:宋慧兴工艺责任师:马利其焊接(兼)热处理责任师:陈晓燕设备(兼)材料责任师:王玉明项目经理:陈北建技术员:卢国强周玲峰赵亮卜恒富质量检查员:赵亮现场材料员:陈学清施工经理:王朋现场负责人:蔡建张盘柏文
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