摘要
根据冲压模工艺原理,结合产品结构的特点,采用倒装复合模冲裁生产和弹性卸料的结构形式,设计的复合模经生产实践验证,其结构简单实用,冲压工艺过程稳定可靠。设计中分析了工件的冲压工艺性,计算了毛坯排样、冲压力、刃口尺寸计算等。进行了模具总体结构、主要零部件的设计,绘制了模具装配图和零部件图。零件的拉深工艺性能较好,经计算校核可以一次成型。
关键词:倒装复合模;弹性卸料;冲压、拉深工艺;模具设计
Abstract
According to the principle of the stamping die process, combining with the characteristics of product structure, adopt pound die blanking production and the structure of the elastic unloading, Design pound die verified by production practice, and its structure is simple and practical, stamping process is stable and reliable. Artifacts are analyzed in the design of the stamping manufacturability, calculated the blank layout, strong pressure and blade size calculation, etc. The mould general structure, design of ponents, draw the mold assembly drawing and parts drawing. Parts deep drawing process, with good performance after calculation can check once forming.
Parts deep drawing process with good performance, the calculation checking can be formed at a time.
Key words: posite modulus; The elastic unloading; Stamping, deep drawing technology; The mold design
目录
中文摘要 Ⅰ
英文摘要 Ⅱ
一、绪论 1
1
、发展趋势 2
二、模具的设计与制造 4
4
5
三、冲压设备的选用 6
6
7
7
8
9
四、冲裁件的工艺分析 9
9
10
10
11
11
11
11
、翻孔性能分析 11
五、冲压工艺方案的确定 12
12
12
六、模具设计计算 13
、计算条料宽度、确定步距、材料利用率 13
排样方式的选择 13
计算条料宽度 13
确定步距 15
计算材料利用率 16
冲压力的计算 16
冲裁力的计算 16
卸料力、推件力、顶件力的计算 17
、冲孔力、翻孔力的计算 18
压力中心的确定 19
19
、凹模刃口尺寸计算的依据和原则 19
凸、凹模刃口尺寸的计算方法 20
七、主要零部件设计 21
21
23
八、辅助零部件的选择 25
25
25
26
26
26
26
27
27
27
28
28
九、拉深模具设计 29
29
9
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