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Fundamentals of Mechanical Design
Mechanical design means the design of things and systems of a mechanical nature—machines, products, structures, devices, and instruments。 For the most part mechanical design utilizes mathematics, the materials sciences, and the engineering-mechanics sciences。
The total design process is of interest to us。 How does it begin? Does the engineer simply sit down at his desk with a blank sheet of paper? And, as he jots down some ideas, what happens next? What factors influence or control the decisions which have to be made? Finally, then, how does this design process end?
Sometimes, but not always, design begins when an engineer recognizes a need and decides to do something about it。 Recognition of the need and phrasing it in so many words often constitute a highly creative act because the need may be only a vague discontent, a feeling of uneasiness, of a sensing that something is not right.
The need is usually not evident at all. For example, the need to do something about a food-packaging machine may be indicated by the noise level, by the variations in package weight, and by slight but perceptible variations in the quality of the packaging or wrap.
There is a distinct difference between the statement of the need and the identification of the problem. Which follows this statement? The problem is more specific。 If the need is for cleaner air, the problem might be that of reducing the dust discharge from power—plant stacks, or reducing the quantity of irritants from automotive exhausts.
Definition of the problem must include all the specifications for the thing that is to be designed。 The specifications are the input and output quantities, the characteristics of the space the thing must occupy and all the limitations on these quantities. We can regard the thing to be designed as something in a black box。 In this case we must specify the inputs and outputs of the box together with their characteristics and limitations.

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