standardwork标准作业.ppt

08P Work2Standard WorkNOS House Pillars防錯安東標準作業PDCA3Standard WorkWhat is a Standard?什么是标准?What isStandardized Work?什么是标准化作业?4Standard WorkStandardized Work: a precise description of each work activity specifying cycle time, takt time, safety requirements, the work sequence and the minimum inventory on hand needed to conduct the activity标准化作业:.将一个作业的周期时间,节拍时间,特定工作的作业顺序,以及实施该作业应该持有的最低库存量,予以明确的描述,即标准化。Standard work is also标准化作业也是:?a tool for making quality products生产合格产品的工具?a tool to increase the level of safety提高安全水平的工具?an effective sequence of job elements高效的工作次序Standardized work sets the foundation for improvement. To apply lean tools, we must first know what we’re doing now – the state of current 。在运用LEAN工具进行改善前,我们先要了解现行流程的状况。Standardized Work (SW)标准化作业5Standard WorkWhy…Standardized Work?为什么要。。。标准化作业6Standard WorkReasons for Using Standardized Work标准化作业的理由?易于发现异常?改善的工具?授权员工Continuous Improvement持续改善?流程稳定,顺畅,合乎标准?品质检查(自检)包含在标准作业中Quality品质?定义并记录工作流程?确定的工作顺序和产出?为新员工提供最佳操作指示Stability稳定性?标准化作业提高员工操作的安全性?警示员工注意潜在的危害?确定关键的个人防护用品Safety安全…..终极目标是通过降低品质不良的成本提高工厂利润7Standard WorkStandardized, Quality Processes Lead toQuality Results…..优良的, 标准化的流程带来优质的结果一致的流程满意的结果不一致的的流程不良结果Lean 精益= People using standard process to get results员工操作流程标准化标准化作业Conventional传统= People doing whatever they can to get results员工无序操作,随意8Standard WorkPrinciples for Standardized work for people, not ,高效地工作. 2. Standardize all repetitive equipment and systems in good operating condition保持设备和系统的良好工作状态. 如果机器,制具和物料状况不佳,员工将无法保证标准. standardized worksheetsvisible and accessible让标准化作业书目视化,易于获取. 员工需要不断的提醒和提示. Regularly定期修改. 不断更新和改善. Work标准化作业?Repetitive cyclical work重复性的工作循环?High process and part quality优良的流程和部件?Low equipment downtime停机时间少?Takt time节拍时间?Work sequence工作顺序?Standard work in process标准在线库存?Job Analysis Sheet工作分析表?Prod