中央润滑系统说明书(1).doc

合润 HR 系列输送带中央润滑系统说明书杭州合润人工环境工程有限公司欢迎您加入合润用户的行列, 在使用您的润滑系统和润滑剂之前,请仔细阅读本说明书。目录【前言】·································································3 【特点】·································································4 【组成】·································································4 【使用】·································································4 【维护保养】···························································5 一、计量稀释泵站二、管路部分三、自动控制部分【故障诊断】···························································6 【计量泵的参数和调节】················································8 一、部分参数二、稀释比例的调节【润滑剂的选择】·····················································9 一、选择润滑剂的主要依据二、各类输送带润滑剂的比较三、胺类产品的特性【环保和成本控制】····················································· 15 【性能和成本管理】····················································· 16 【服务三大承诺】························································ 18 前言输送带中央润滑系统作为输送带不可分割的一部分,在输送带正常运行时,把中央泵站的浓缩润滑剂进行计量稀释,通过遍布输送带上的管路传送到各段喷头上,均匀地喷淋到链条板上,起到润滑、清洁、杀菌的作用,以确保瓶子在输送带上平稳、正常地传送,使瓶子对链板、链板对衬垫的磨损降到最低程度。润滑工艺流程如下:(以自控型为例) 润滑工艺流程输箱机(可选) 卸箱机至洗瓶机洗瓶机至灌酒机灌酒机至杀菌机杀菌机至贴标机贴标机至装箱机(图 1) 阀计量泵过滤器电磁阀总进水润滑剂电控柜特点采用独立的 PLC 控制方式,实现分区控制、间隔停开的目的,尽可能地为用户使用润滑剂降低成本。布局合理、外型美观;操作简单、维护保养方便。组成中央润滑系统主要由计量稀释站、管路和自动控制(可选)三部分组成。(见图 1) 计量稀释站:将浓缩的润滑剂按一定比例与水混合稀释,并通过管路传送至各喷淋点。计量稀释站由计量泵、过滤器、旁路等组成。管路部分:将以稀释好的润滑剂传送到各输送带的喷管上,并经喷头均匀喷淋到链板上。管路部分由不锈钢管路、扇状式喷头和针阀等组成。自动控制部分:实现分区控制,间隔停开。自动控制部分由 PLC 、电磁阀等组成。使用安装完成后,由